Pursuit of critical minerals unearths new idea: Use what鈥檚 already dug up
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As a postdoctoral researcher at Cornell University a few years ago, Alexa Schmitz was trying to solve a paradox: To reduce the greenhouse gas emissions warming the Earth, the world needed new energy sources, like solar and wind power. But these 鈥済reen鈥 technologies depend on the mining of critical minerals, which comes with environmental costs.
Biology, she and her colleagues believed, could be a solution.
They were investigating a process called 鈥渂iomining,鈥 in which genetically adjusted bacteria isolate rare earth elements, which can be used in everything from wind turbines to solar panels to batteries. And they were getting promising results; enough so that Dr. Schmitz soon decided to co-found a company using the research. Today, her 2-year-old startup, REEgen, is recovering rare earths 鈥 a group of elements with unique magnetic and luminescent properties 鈥 from the waste streams of other industries. It鈥檚 a way to secure critical minerals and clean the land at the same time.
Why We Wrote This
A story focused onThe U.S. wants to catch up with China on mining rare earth elements. Digging them up brings environmental costs, but researchers say a lot of minerals are already out of the ground.
鈥淣ot only are we enabling energy throughout the world,鈥 she says, 鈥渨e鈥檙e also abating landfills, and keeping hazardous materials from going back into the earth.鈥
As chief executive officer, she is the first to acknowledge that her company is young, and that REEgen鈥檚 work will make up only a fraction of what鈥檚 needed to build American self-sufficiency in a supply chain that many see as essential for a 21st-century economy. But her work is an example of something bigger: a growing effort to fix the American critical mineral deficit in a new way, one that limits environmental destruction and rethinks the way we take metals from the earth.
This includes next-generation mining technologies like Dr. Schmitz鈥檚 but also changes to the metal-specific way the mining industry has traditionally approached its work. It involves high-tech recycling and tapping into existing hazardous waste streams, even landfills, to capture minerals that are already above ground.
鈥淚f you do a better job of getting [minerals] out of what you already have, you probably, at the end of the day, are going to need fewer mines,鈥 says Doug Hollett, a former industry executive and Department of Energy official who consults in the energy and mineral sectors.
This work is getting more attention as critical minerals have moved to the forefront of policy debates. They are not just important for green energy, but for a huge number of consumer and military products, from laptop screens to drones, semiconductors to satellites. And China, which mines most of the world鈥檚 minerals and processes almost all of them, last month placed new restrictions on its exports of rare earth elements.
President Donald Trump has moved to fast-track mining and minimize environmental reviews. Last month, he issued an executive order to accelerate deep-ocean mining 鈥 a move critics say violates international agreements.
The U.S. needs to secure 鈥渞eliable supplies of critical minerals independent of foreign adversary control,鈥 the president wrote in that order. 鈥淰ast offshore seabed areas hold critical minerals and energy resources.鈥
But some say that before the U.S. starts mining the ocean floor 鈥 a process that environmentalists, and even many within the energy sector, worry could have unintended and potentially devastating ecological consequences 鈥 there could be more effort to lean into solutions like Dr. Schmitz鈥檚.
鈥淚f these minerals are critical enough for us to potentially destroy sensitive deep-sea ocean ecosystems, then they鈥檙e critical enough to consider how we are using and disposing of them,鈥 says Tony Dutzik, associate director and senior policy analyst at Frontier Group, a sustainability think tank. 鈥淚n so many areas of our economy, we鈥檙e treating these critical minerals as trash. And that needs to change.鈥
For years, explains Mr. Hollett, the mining industry has organized around extracting specific metals: coal mining operations extract coal; copper miners look for copper. The leftover rock, usually crushed and processed with some sort of chemicals, is generally discarded. The amount of copper in copper ore, for instance, is generally less than 1% of the rock. But there could be other resources within that remaining 99%.
鈥淎 copper mine isn鈥檛 just a copper mine,鈥 he says. 鈥淎 copper mine has gold, silver, and probably 20-30 different things in concentration. The challenge is: How do you get more out of what you鈥檙e already moving?鈥
Solutions could include less-invasive mining
Traditionally, it has not been economical for mining companies to diversify the metals they are extracting. But there are new companies looking into how to get critical minerals from 鈥渢ailings鈥 or waste pools, of other mines. for instance, contains cobalt, lithium, and manganese, as well as rare earth elements.
In addition to the resources available in existing mine waste, there is plenty in the electronics we already have, Mr. Dutzik says. Last year, he co-authored that explored the potential for lowering critical mineral demand by extending the life of existing electronics, and by recycling those minerals already in circulation. Doing both, he found, could eliminate much of the current deficit.
Indeed, in a 2024 report on electronic waste, United Nations researchers that the amount of critical minerals thrown out in old electronics is more than the amount projected to be gained by .
But realistically, many involved with the industry say, there will still be a need for more mines. The technology and economics just aren鈥檛 solid enough yet for wide-scale e-waste recycling. That鈥檚 one reason researchers at the Department of Energy have been supporting new technological investigations into less-invasive mining approaches, such as targeted drilling to get at narrow veins of ore without removing other parts of the earth.
Still, these efforts have not had the sort of federal or administrative backing that would be most helpful, say some in the energy sector. The U.S. shuttered the federal Bureau of Mines in 1996, at a time when mining companies were moving operations overseas, primarily to China, to avoid the costs of complying with environmental and labor regulations. While some research on critical mineral mining continued in other federal departments, there has not been any coordinated 鈥渕oon shot鈥 effort to improve the technology through government support for research and development.
Earlier this year, Democratic lawmakers criticized the Trump administration鈥檚 layoffs of Department of Energy workers who were focused on the critical mineral supply chain.
All of this means that there is still a lot of potential for innovation.
鈥淵ou need to be thinking about all these solutions,鈥 says Mr. Hollett. 鈥淣ot just one.鈥