鈥楽ilicon Heartland鈥? Why Ohio could be next US tech stronghold.
Shifting views about global supply chains 鈥撀燾oupled with the region鈥檚 can-build spirit 鈥 may contain seeds of a manufacturing rebound in the Midwest.
Shifting views about global supply chains 鈥撀燾oupled with the region鈥檚 can-build spirit 鈥 may contain seeds of a manufacturing rebound in the Midwest.
Fat snowflakes fall on a field of broken yellow corn stalks less than 25 miles northeast of Columbus. Trash litters the side of the two-lane road; grain silos rise in the distance.
鈥淚t won鈥檛 look like much,鈥 President Joe Biden confessed in his聽State of the Union address聽in March, 鈥渂ut if you stop and look closely, you鈥檒l see a 鈥榝ield of dreams,鈥 the ground on which America鈥檚 future will be built.鈥澛
Later this year, Intel, one of the world鈥檚 largest tech companies, plans to break ground on two new semiconductor fabrication plants on this 1,000-acre plot of land in New Albany, Ohio 鈥 a聽$20 billion investment that could create 3,000 jobs. Most notably, this New Albany plant could help ease America鈥檚聽unmet聽demand for semiconductors: small computer chips that are needed in everything from cellphones to dishwashers to cars to military equipment.聽
A shortage of these chips has become a leading symbol of supply-chain troubles deepened by the pandemic and by rising geopolitical tensions with Russia and China. In turn, political and business leaders are beginning to rethink the 21st century鈥檚 increasingly globalized supply chain, particularly for such integral pieces of technology.聽
Many here in Ohio see investment in this industry as about more than global competitiveness. They say the New Albany plants reaffirm the Buckeye State鈥檚 identity as a place where things get made. GOP Gov. Mike DeWine calls manufacturing and innovation 鈥減art of Ohio鈥檚 DNA,鈥 one of the many reasons why Intel chose Ohio out of聽40 competing states.聽And his viewpoint reflects wider aspirations for a region with a heritage of innovation that runs from plowmaker John Deere to the Wright brothers and Henry Ford.
鈥淭he Intel plant is an object lesson in the kind of high-quality economic development we could see in the Midwest, where it builds on the region鈥檚 manufacturing history but is very much a forward-looking, high-tech concern,鈥 says Mark Muro, a policy director at Brookings Metro who studies the geography of the digital economy. 鈥淎nd it鈥檚 better for the overall sense of opportunity in the country. If 45 states are not participating in core tech development, that means they are disenfranchised and marginalized.鈥澛
Why Ohio stands out
Although the United States鈥 current chip plants are largely concentrated in the Southwest, Ohio鈥檚 access to water (a necessary resource for semiconductor production) and the region鈥檚 concentration of top-rated engineering schools, could make Ohio the center of what Intel聽CEO Pat Gelsinger envisions as a future 鈥淪ilicon Heartland.鈥 That鈥檚 a far more hopeful label than the long鈥-鈥媠tanding 鈥撀燼nd many say unfair鈥媗y backward looking鈥 鈥 鈥媙ickname of 鈥淩ust Belt鈥澛爁or the 鈥媔ndustrial 鈥婱idwest.
As a leader in the region鈥檚 manufacturing, Ohio accounted for聽more than 20%聽of factory employment among 12 Midwest states in 1990. But in the region鈥檚 decline since then, Ohio felt the biggest hit, losing roughly聽360,000 manufacturing jobs.聽
Intel鈥檚 new plants will hardly make a dent in replacing those losses, but they鈥檙e an important step toward rebuilding Ohio鈥檚 manufacturing sector, say experts and local workers.聽
鈥淧eople at first might not first identify Ohio as a place where a company like Intel would want to come,鈥 says Steve Cummins, a third-generation manufacturer from Mansfield, Ohio. 鈥淏ut we still know how to make things here.鈥澛
And Congress might help. Both the House and Senate have passed bills to improve manufacturing efforts at home: the聽America COMPETES Act聽passed the House with bipartisan support in February, and the聽U.S. Innovation and Competition Act聽passed the Senate 68-28 late last month. Reconciliation between the two bills is expected to begin shortly after Congress returns from recess the week of April 25, with staffers hoping to send a final version of the bill to Mr. Biden鈥檚 desk by early summer. Included in both bills, and popular among Republicans and Democrats alike, is the Creating Helpful Incentives to Produce Semiconductors (CHIPS) for America Act, which would allocate $52 billion for semiconductor manufacturing and research.
Intel plans to break ground in New Albany even if the CHIPS Act isn鈥檛 passed. It鈥檚 already the largest investment in Ohio鈥檚 history 鈥 it just聽won鈥檛 grow as quickly聽without that boost to the project's current government subsidies and incentives.聽Mr. Gelsinger has said the company could eventually invest as much as $100 billion to make it the聽largest semiconductor manufacturing location on the planet.聽
An Intel representative confirmed to the Monitor that they expect to hire 3,000 full-time employees in New Albany, ranging from equipment techs to engineers.聽To fill the engineering jobs, Intel has partnered with Ohio State University 鈥 a move, say OSU leaders, that could help reverse the Midwest鈥檚聽longstanding 鈥渂rain drain鈥澛爋f highly-educated young adults moving to the coasts.聽
Rising focus on industrial strategy
Tech jobs at giants like Google, Facebook, and Amazon have become 鈥渋ntensely concentrated in coastal superstar cities鈥 like Seattle and the Bay area, which doesn鈥檛 best serve American workers or the tech itself, says Mr. Muro at Brookings.
Recent geopolitical developments have only reaffirmed the need for such a project, say some officials and policy experts. They point to how Russia鈥檚 invasion of Ukraine hints at the potentially deep economic fallout if China were to launch a military effort to take control of Taiwan.聽Although the U.S. is a leader in chip design, currently聽75%聽of the world鈥檚 chips are made in East Asia, with almost all of the most advanced chips coming from Taiwan.聽
At a recent Monitor Breakfast, National Economic Council Director Brian Deese said that 10 to 11 months ago, he 鈥渨ent out and explained鈥 that President Biden鈥檚 economic聽program聽would include an industrial strategy.聽
And at the time, 鈥渢he question was 鈥榃hy? Does that bring up echoes of failed industrial policy of the past?鈥欌 recalls Mr. Deese. 鈥淎nd over the course of the last 10, 11 months, that question has gone decidedly from 鈥榃hy?鈥 to 鈥楬ow?鈥欌澛
On the Republican side of the spectrum, author J.D. Vance, who is running for Senate in Ohio, echoes the call for a revived focus on manufacturing. 鈥淭here is this weird neoliberal consensus that manufacturing was declining in this country and it was inevitable. That it was written into some law of nature. No. It was a policy choice,鈥 he told the Monitor at a recent campaign stop in Canton. 鈥淲e made a policy choice to allow countries to manufacture overseas. We can make different choices, and I鈥檓 glad that at least in this one case we are.鈥
鈥淒on鈥檛 ... take your eye off the ball鈥
Just 150 miles northeast of the barren New Albany fields, grass breaks through concrete parking lots in front of empty warehouses the size of football fields. Once one of the largest car producing plants in the world, the General Motors鈥 Lordstown plant is now eerily empty after closing its doors in 2019.
As positive as the Intel project appears to be for Ohio, the parties need to enter this project with 鈥渆yes open鈥 to avoid a fate like GM in Lordstown, says Bill Shkurti, former Ohio budget director and current adjunct professor at Ohio State.
鈥淔or 20 years Lordstown was an enormously successful plant, but then when competition increased, the production declined,鈥 says Mr. Shkurti. 鈥淓ven though state officials are going to have to be very busy making sure Intel is successful, they need to keep supporting new businesses. ... Don鈥檛 get so caught up in congratulating yourself that you take your eye off the ball.鈥澛
Midday on a Thursday, roughly two dozen workers in various brightly colored work vests filter in and out of Ross鈥 Eatery and Pub in Lordstown on their lunch break. A poster honoring the 鈥淟ast Car Produced鈥 at GM鈥檚 Lordstown Chevrolet plant on March 6, 2019, hangs on the wall, along with a posterboard littered with stickers from local unions and one that reads, 鈥淏e American, Buy American.鈥澛
But there is also a chalkboard that says, 鈥淲elcome to our Community,鈥 with the logos of companies like HomeGoods that have added operations in Lordstown since GM shuttered its doors.
鈥淎ll of these companies come to this area because they know this place is down and dirty when it comes to working,鈥 says Joe Darby, sitting on a barstool at Ross鈥. 鈥淎nd it鈥檚 coming back. I bet we鈥檙e at 30% of what we will be in a few years.鈥澛
Because what the last two years have proved, says Lordstown Mayor Arno Hill, echoing locals in Ross鈥, is that America needs to get back to making stuff again. Which means they need workers like the ones here in the Mahoning Valley.聽
鈥淎 lot of people think that all we need to be [in the U.S.] is a service industry and I don鈥檛 agree with that,鈥 says Mayor Hill from his office in Lordstown, where a blanket hangs on the wall that pictures every model of car that was made at GM鈥檚 Lordstown plant over its 53 years. 鈥淲hen COVID first came out, we learned that China controls so much of our drugs and our manufacturing. ... We have to get back to being manufacturing independent.鈥澛
It鈥檚 a concept Mr. Cummins is thinking about, both at his company (which has evolved from metal-finishing roots to a focus on producing hinges) and in his sideline work helping to create the one-room North Central Ohio Industrial Museum in Mansfield.
Mr. Cummins takes his time walking through the exhibits, pointing out household favorites that had their start in this part of the state. Appliances from the Tappan Stove Company in Mansfield, which manufactured the聽first microwave oven for home use in 1955. Advertisements for Klondike bars, the frozen dessert created by William Isaly鈥檚 Mansfield Pure Milk Company in 1922. And a lifesize replica of AMF鈥檚 automatic pinsetter, developed in nearby Shelby in the early 1950s, which replaced pinsetter boys at bowling alleys across the country.聽
Tappan was eventually bought by Frigidaire, Isaly鈥檚 company closed, and AMF was sold for parts.聽
Now Mr. Cummins points to an empty corner of the museum 鈥 an area that looks particularly barren after passing the crowded displays of ovens, tires, and fridges.
鈥淲e鈥檙e going to show what modern manufacturing can be,鈥 he says.
There鈥檚 a plan for pumps and a robotic arm. And maybe even an Intel聽computer chip.